Firmware OTA

Push updates during the shift. Roll back before anyone notices.

Staged rollouts let you validate firmware changes on a small batch before committing the whole fleet. Automatic rollback kicks in if failures exceed your threshold.

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Rollout strategy

Staged rollouts with automatic protection

5%

Canary batch

A small pilot group confirms firmware stability before any broader rollout. If failure rate exceeds threshold, rollback triggers automatically.

20%

Extended validation

A wider sample across different fleet groups. Iotpathway monitors ACK rates and device health during this stage before approving full rollout.

100%

Full fleet

Once stages 1 and 2 pass, the remaining devices are updated. The process runs in the background — no maintenance window required.

Automatic rollback

  • Set a failure threshold — e.g., if more than 3% of devices in a stage fail, roll back automatically
  • Rollback is non-disruptive — devices continue on previous firmware
  • Failure cause logged for review before retry

Per-device version history

  • Full version history per device: current, previous, and last 5 deployments
  • ACK log with timestamps for every update event
  • Export for compliance and maintenance reporting

Scheduling options

  • Schedule updates for low-traffic windows without stopping the line
  • Live-push mode for security patches that can't wait
  • Blackout windows: define periods where no updates should run

Delta updates

  • Only push the diff between firmware versions
  • Reduces bandwidth use significantly on constrained networks
  • Critical for remote and cellular-connected facilities

No more 2 AM maintenance windows

Request access and we'll show you how to push firmware across your fleet without stopping a single line.

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